Carl Hamm are experts in piping and geotechnics who serve drilling intensive industries worldwide. Their products and services deliver above and below the ground applications in water and waste management, piping systems to the power and mining sectors, as well as tunnel construction, well sinking, and domestic installations.
By combining their nearly 90 years of experience with modern production equipment, they continue to manufacture innovative solutions for critical on-site operations. At Carl Hamm they are non-negotiable about competent and committed personnel, and they are proud to be a piping partner for leading industries worldwide.
According to MD, Chris Munnick, “These projects demonstrate our expertise in engineering, fabrication and installation, ensuring efficient water management and contributing to the overall productivity and safety of mining operations.”
Overview of Key Projects
Carl Hamm PPS is proud to highlight our significant involvement in two pivotal projects focused on advanced dewatering solutions for major mining operations. These projects demonstrate our expertise in Engineering, Fabrication, and installation, ensuring efficient water management and contributing to the overall productivity and safety of mining operations.
Project 1: Dewatering solution for a Major Diamond Mine
Project Overview
This project was an integral part of the dewatering portion of the underground project, the ZSM system allowed the client to install dewatering columns in a ventilation shaft.
Our solution ensured that the Client’s mining operation could continue seamlessly without the disruptions caused by excessive underground water.
Technical Details
Surface to level 46 DN450 ZSM column
| Column function | Mine water conveyance. |
| Column description | DN450 ZSM Self-supporting vertical pipe column |
| Installation depth | 460m |
| No Columns | 2 off |
| Max design pressure | 113 BAR |
Level 46 to level 56 DN450 ZSM column
| Column function | Mine water conveyance. |
| Column description | DN450 ZSM Self-supporting vertical pipe column |
| Installation depth | 90m |
| No Columns | 2 off |
| Max design pressure | 113 BAR |
Surface to level 46 DN100 ZSM column
| Column function | Slurry conveyance. |
| Column description | DN100 ZSM Self-supporting vertical pipe column |
| Installation depth | 460m |
| No Columns | 2 off |
| Max design pressure | 113 BAR |
Level 46 to level 56 DN100 ZSM column
| Column function | Mine water conveyance. |
| Column description | DN100 ZSM Self-supporting vertical pipe column |
| Installation depth | 90m |
| No Columns | 1 off |
| Max design pressure | 113 BAR |
Project 2: Comprehensive Dewatering Solution for a Leading Copper Mine
Project Overview
This project formed part of the main underground dewatering pump station, the ZSM system allowed the client to pump the mine water directly to the surface pipelines feeding the settling dams.
Technical Specifications
Surface to pump station DN600 ZSM column
| Column function | Mine water conveyance. |
| Column description | DN600 ZSM Self-supporting vertical pipe column |
| Installation depth | 300m |
| No Columns | 2 off |
| Max design pressure | 82 BAR |
Surface to pump station DN100 ZSM column
| Column function | Electrical cable support |
| Column description | DN100 ZSM Self-supporting vertical pipe column |
| Installation depth | 300m |
| No Columns | 2 off |
Challenges and Solutions
The projects demanded meticulous planning and execution, given the harsh underground conditions. Carl Hamm PPS utilised innovative ZSM piping coupling solutions to ensure quick, efficient assembly, optimising space and reducing installation time.
Environmental and Safety Considerations
Safety is paramount. Our installation procedures included stringent safety protocols to protect workers and minimise environmental impact. The advanced technology used in this project also helps in reducing the overall carbon footprint by enhancing operational efficiency.
Engineering Excellence
The engineering design phase focused on creating robust solutions capable of withstanding the extreme conditions of underground mining. This included detailed planning to ensure that every component met the highest standards of safety and performance.
Fabrication and Installation
Fabrication involved precision manufacturing to ensure all components fit seamlessly. The installation process was meticulously managed to ensure quick and efficient assembly. Carl Hamm PPS’s innovative ZSM coupling solutions played a crucial role in streamlining the installation process, saving time and resources.
Project Outcomes and Future Impact
Both projects exemplify Carl Hamm PPS’s commitment to delivering top-tier dewatering solutions that enhance the efficiency and safety of mining operations. By successfully implementing these advanced systems, we not only solve immediate water management challenges but also set a precedent for future projects. The success of these installations reinforces our reputation as a leader in the industry and opens doors for further innovation and collaboration in mining and other sectors.
Conclusion
Carl Hamm PPS continues to push the boundaries of what is possible in dewatering technology. Through our projects at these major mining operations, we demonstrate our unwavering dedication to excellence, safety, and innovation. As we move forward, we remain committed to providing solutions that meet the evolving needs of our clients and contribute to the sustainable growth of the mining industry.
